Zzp intercooler install

That's a favorite of mine on IC's. Yet to have a leak using that and the gaskets. Only takes a prybar to get it back apart, right Brian? I drink.. By gtp02 in forum 3. Replies: 21 Last Post: , PM. How to install stage three intercooler????? Replies: 7 Last Post: , PM. The smaller core will improve ground clearance. Disconnect upper charge pipe from turbocharger and unbolt from bracket on engine and remove the charge pipe.

Next remove the MAP sensor from the old lower charge pipe and install into the new lower charge pipe following the directions in the included bolt pack. Attach the 2. Also attach the 2. While supporting the intercooler, bolt it to the stock bumper brackets using the stock bolts making sure to align the lower intercooler coupler with the end tank and secure with the clamp placed over the coupler in step 8.

Place two t-bolt clamps over the silicone double 90 coupler and fit it to the upper charge pipe and intercooler and secure with the clamps. Shipping was insanely fast install was easy and it was direct bolt in just like advertised. I bought this intercooler for my cobalt and am loving it.

Easy to install, better performance, better quality. Overall amazing. Go with the standard size. You won't regret it!

Great product, but no zzp logo written on it, seems like great product. Yuga New member. If it was a Balls Out race car maybe, but a hollow tube is a hollow tube.

No need for the added expense. Ricekila Member. Boy-Dirt-Car said:. View attachment ZZP Intercooler in-place, but not before some modification. View attachment View attachment There was no way to use the original hose-to-intercooler connector so I cut them off and left as much hose as I could as I wasn't sure how much of the hoses I was gonna need.

View attachment I pushed to hose onto the intercooler nipples as far as it looked like they should go, using their natural shape to gauge it. View attachment I wanted to utilize the diverter thingy somehow so I tied it to the intercooler with a couple of monster zip ties. View attachment Ricekila said:. I am no professional but found it straight forward and easy, just takes time.

Use Mishimoto's youtube video for the oil cooler install to get a full how-to for removing the front fascia. Good Luck! Originally Posted by Adp Originally Posted by Mjollnir. Drives: 1LT RS 2. Has anyone installed it with the HD cooling package?

I just want to make sure it doesn't interfere with the horizontally mounted aux oil cooler. Update: The installation went well during the 5 hours it took to install.